MAT BLACK SERIES - Fibrotubi Srl

Presentation

Material specification
Inside diameter (mm):	80•100•120•150•180•200•
Inner surface	0.5 mm nominal thickness Quality 1.4404 (AISI 316L stainless steel)
Surface thermal resistance m2K/W at 200°C	Without insulation = 0.00
Sealing ring	Profiled ring seal with three black silicone sealing lips conforming to UNI EN 14241/1
Roughness	1 mm average value
Painting	Modified silicone resin based paint, stably pigmentable, suitable for protecting installations exposed to the continuous or intermittent action of very high temperatures, such as chimneys, blast furnaces, cracking plants and so on.

General Information
Installation	Internal Yes External NO it is not rain proof
Fields of application	Pipes, chimneys, smoke ducts, flues and manifolds connected to blown air, atmospheric, condensation and pressurised boilers, type B, C appliances, fireplaces, stoves, kitchen hoods, ovens and ventilation ducts
Permitted fuels	T200 Gas, Diesel oil, LPG, Pellets T600 Gas, Diesel oil, LPG, Pellets and Firewood
Conservation	In environments with a non-corrosive atmosphere
Product warranty	As per the 99/44/EC directive
Dangerous substances	At the temperatures declared, proved by test reports, no fumes develop due to the deterioration of the paint. In addition, the latter has suffered no deterioration or changes in colour. The paint only suffered a discoloration at 1000°C.
Freezing-thawing resistance	Meets UNI EN 1856-1
Accidental contact	Protective shields must be used when surface temperature is greater than 85°C
Storage	Do not store the material near ferrous materials, premises must be dry and protected against the elements
Usage limits	Do not use stainless steel flue systems for premises such as laundries, dye houses, furriers, printer’s, beauty salons or where there are halogen or chromium vapours/fumes

Features

Product designation as per the EN 1856-2 standard	Smoke duct
No. of the standard	EN 856-2
Temperature level	T200
Pressure level	P1
Resistance to condensation	W
Resistance to corrosion	V2
Thickness of the inner surface	L50010
Resistance to fire from inside and distance from combustible materials	O(75) M

Product designation as per the EN 1856-2 standard:	Smoke duct
No. of the standard	EN 1856-2
Temperature level	T450
Pressure level	N1
Resistance to condensation	D
Resistance to corrosion	V2
Thickness of the inner surface	L50010
Resistance to fire from inside and distance from combustible materials	G(800) M

Performance required according to the designation
Temperature level	T200 T450	working with a nominal fumes temperature at less than 200°C working with a nominal fumes temperature at less than 450°C
Pressure level	P1 N1	working with a positive and negative pressure up to 200Pa. Permitted loss less than 0.006 l/m2 working with a positive and negative pressure up to 40Pa. Permitted loss less than 2.0l/sm2
Resistance to condensation	W D	working with moist and dry fumes working with dry fumes
Resistance to corrosion	V2 V2	working with Gas-Diesel oil-LPG-Pellets-Firewood
Specification of the inner surface	L50 L50	1.4404 (AISI 316L stainless steel)
Thickness of the inner surface	050 050	0.1 mm nominal thickness
Resistance to fire from inside	O G	not fire resistant from inside resistant to fire from inside
Distance from combustible materials	(75) M (800) M	(75)=minimum 75mm; M= value obtained with lab test (800)=minimum 800mm; M= value obtained with lab test

INSTALLATION INSTRUCTIONS

Mat-Black-installazione

Position the elements as shown by the arrow printed on the label and on the piece.
With use at T200_P1_W put the sealing ring in place on the female socket.
The three lips of the sealing ring must be facing the inside of the pipe.
Use some talcum powder or soap to make it easier to put the ring in place and also to prevent damaging it.
If T600_N1_D is used, use the product without the sealing ring.
Once the pieces are in place, mount and tighten the locking clamp on each join.
Observe the compression loads and the non-vertical installations.
Avoid the build-up of condensation or soot which could be the cause of corrosion. Also avoid horizontal sections; nonetheless install the elements with the longitudinal welding facing up (3% gradient).

ESSENTIAL FEATURES

Resistance to the wind load:

Distance between wall brackets: NPD m
Free length from the last bracket: NPD m

Compressive strength:

Linear elements’ maximum load: 8m
Maximum load of a straight fitting at 90°: 8m
Maximum load of the wall chimney support: 8m

Note: these values refer to the worst conditions. For more info see (Mechanical Strength Table)

30m Tensile and bending strength (linear elements):

Maximum load at traction (element connection means and chimney connections): 16m
Non-vertical installations: max. 90°
Non-vertical installations: distance between wall chimney supports = 2m

Traction and bending strength (non-linear elements):

Non-vertical installations: NPD

FLUE SYSTEM MAINTENANCE

Scheduled maintenance carried out by qualified personnel:

Unless standards dictate otherwise or different agreements are reached with the user, the following maintenance schedule is advisable:
- gaseous fuels: 1 / year;
- liquid fuels: 1 / 6 months;
- solid fuels: 1 / month.
Clean the smoke duct with a soft plastic brush or sponge as well as the equipment compartment for pipe supply and ventilation, the inspection fitting and chimney and also make sure the smoke/fumes and condensates etc., are flowing freely.

SYSTEM COMPONENTS

1 M LINEAR ELEMENT

995 mm high modular component to use on vertical or sub-horizontal sections. It must be applied as shown by the arrow printed on the label.

Mat-Black-elemento-lineare

Code	Dn	A	B
4020 0080	80	995	40
4020 0100	100	995	40
4020 0120	120	995	40
4020 0150	150	995	40
4020 0180	180	995	40
4020 0200	200	995	40

0.5 M LINEAR ELEMENT

495 mm high modular component to use on vertical or sub-horizontal sections. It must be applied as shown by the arrow printed on the label.

Code	Dn	A	B
4015 0080	80	495	40
4015 0100	100	495	40
4015 0120	120	495	40
4015 0150	150	495	40
4015 0180	180	495	40
4015 0200	200	495	40

0.25 M LINEAR ELEMENT

245 mm high modular component to use on vertical or sub-horizontal sections. It must be applied as shown by the arrow printed on the label.

Code	Dn	A	B
4012 0080	80	245	40
4012 0100	100	245	40
4012 0120	120	245	40
4012 0150	150	245	40
4012 0180	180	245	40
4012 0200	200	245	40

BLACK SEALING RING T200

Necessary for sealing the pipe, chimney, flue and smoke duct. Colour black, designation T200 (250°C test temperature) and is not available with a 400 diameter. It conforms to standard UNI EN 14241/1 T200 W2 K2.

Mat-Black-anello-tenuta-nero

Code	Dn	A
4021 0080	80	12
4021 0100	100	12
4021 0120	120	12
4021 0150	150	12
4021 0180	180	12
4021 0200	200	12

LOCKING CLAMP

This component is necessary for the joining of elements; it guarantees greater stability to the system.

Mat-Black-fascetta-bloccaggio

Code	Dn	A	B
4022 0080	80	20	82
4022 0100	100	20	102
4022 0120	120	20	122
4022 0150	150	20	152
4022 0180	180	20	182
4022 0200	200	20	202

45° CURVE

Thanks to this component the vertical axis of the chimney, flue, pipe or smoke duct can be slanted 45°.

Mat-Black-curva-45

Code	Dn	A	B	C
4024 0080	80	183	40	76
4024 0100	100	190	40	79
4024 0120	120	183	40	76
4024 0150	150	190	40	79
4024 0180	180	200	40	83
4024 0200	200	230	40	93

90° CURVE

The vertical axis can be slanted 90° with this component.

Mat-Black-curva-90

Code	Dn	A	B	C
4023 0080	80	175	40	175
4023 0100	100	175	40	175
4505 0120	120	180	40	180
4505 0150	150	190	40	190
4505 0180	180	215	40	215
4505 0200	200	233	40	233

90° STRAIGHT FITTING – FEMALE COUPLING

With this component the duct, chimney and flue can be connected at 90 to the smoke duct °. The peculiarity of this element is that it is made by extrusion meaning the female coupling can be welded without a seam.

Mat-Black-raccordo-retto

Code	Dn	A	B	A/2
4025 0080	80	328	40	164
4025 0100	100	328	40	164
4025 0120	120	328	40	164
4025 0150	150	328	40	164
4025 0180	180	495	40	247,5
4025 0200	200	495	40	247,5

for male graft COD 4546

EAVES PLATE

Component to place at the base of the chimney; its peculiarity is that it is made by swaging a flat disk. Moreover, the condensate discharge is made in stainless steel, ¾” thread and is welded in place.

Mat-Black-gocciolatoio

Code	Dn	A
4026 0080	80	75
4026 0100	100	95
4026 0120	120	115
4026 0150	150	145
4026 0180	180	175
4026 0200	200	195

ADJUSTABLE WALL COLLAR

Used to anchor the chimney, flue and smoke duct to the wall. Its peculiarity is that the distance from the wall can be adjusted.

Mat-Black-collare-a-parete-regolabile

Code	Dn	A	B
4534 0080	80	140	200
4534 0100	100	150	210
4534 0120	120	160	220
4534 0150	150	175	235
4534 0180	180	–	–
4534 0200	200	–	–

PIPE WITH FLANGE

This component is used as a finishing flange when a hole is made for the pipe to go through. In this version the pipe is not the through type while art.

Mat-Black-tubo-con-rosone

Code	Dn	A	B	C
4531 0080	80	80	162	80
4531 0100	100	100	182	80
4531 0120	120	120	202	80
4531 0150	150	150	232	80
4531 0180	180	180	262	80
4531 0200	200	200	282	80

SOCKET ELEMENT WITH FEMALE-FEMALE COUPLINGS

Linear component characterised by two female sockets.

Mat-Black-elemento-bicchierato

Code	Dn	A
4529 0080	80	120
4529 0100	100	120
4529 0120	120	120
4529 0150	150	120
4529 0180	180	120
4529 0200	200	120

MAIN FEATURES

Inner surface in 0.5mm thick AISI 316L BA stainless steel;
Matt dark grey (black) paint with silicone component resistant to high temperatures (1000°C);
High resistance to corrosion;
Complete range (80-200 mm diameters).

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